DC Electronics provides custom cable manufacturing and engineering services.
For 30 years, DC has been serving the high tech industry with innovative solutions, just-in-time response, and top quality products. From one-off prototyping to full scale production, DC handles a broad mix of electronic cable manufacturing needs.
DC has a long-standing reputation for cost saving innovations and trustworthy client relationships.
Electronic Cable Products and Custom Assembly Services
Before we begin working for you, we assess the overall situation, including your needs, our capabilities and both companies’ systems so we can customize a plan for stream-lining procedures between and within our organizations.
Cable Assembly
DC Electronics produces a wide variety of electronic cable assembly types, offering our customers a full product range to meet both current and anticipated cable assembly needs including:
- Flexible & Semi-Rigid Coax High Density
- Sub Miniature Coax Cable IDC, MDR, 2mm, 1mm
- Cable Harness PCMCIA
- Discrete SCSI I, II, III Controllers
- Circular Medical Cables & Connectors
Injection Molding
Molding is done in-house on Newbury presses. Services include design and AutoCAD drawings.
Overmold Tooling Library Ferrite Include:
- End connectors Silicone, Santoprene and PVC
- Smart cables (PCBA) Pantone colors
- Circular Y-Molds Custom products
DC Electronic’s high-level design and engineering services are offered both in-house and on site, and we offer additional support in Texas; Singapore; and Malaysia. To ensure complete vertical integration for our customers, DC has a fully equipped CNC machine shop.
Custom Cable Engineering Support
DC Electronics offers custom cable engineering design recommendations for cycle-time efficiencies:
- AutoCAD prints, wiring schematics, routing instructions
- Documentation validation
- Cable harness design and interconnect cable assemblies
- Reverse engineering custom cable, cable assemblies and harnesses
- Component cross referencing, regional sourcing
- Clean room assembly (Class 10,000)
- Quick turn prototypes for custom cables, connectors and harnesses
- Concurrent Engineering / Field Technician Support
- On location cable and interconnect assembly
- On-site custom cable design and electromechanical assembly
- Field assembly/build (quick-turn validation prototypes)
- Field Service Support
- Dedicated, program specific custom cable field technicians
DC Markets Served:
- Automotive
- Contract Manufacturing
- Factory Automation
- Industrial
- Medical
- Military
- Motion Control
- Precision Agriculture
- Renewable Energy
- Semiconductor
DC Service includes:
- Engineering & Field Service Technicians
- On-site design & assembly
- AutoCAD services
- Quick turn prototypes
- Dual sourced manufacturing
- Just-in-time delivery programs
- Injection moulding & custom electronics cables design
- 100% electrical test & inspection
- Design to cost solutions
- Concurrent engineering
