Custom Cable & Electromechanical Assembly Services

Over Molding

Molding is done in-house on Newbury presses. Services include design and AutoCAD drawings. Tooling can be designed to incorporate customer logo and part numbers.

Newbury 30 Ton Insert Mold Machine
Newbury 30 Ton Insert Mold Machine
Absolute Haitian 85 and 55 Ton Insert Mold Machine
Absolute Haitian 85 and 55 Ton Insert Mold Machine

Machine Shop

To ensure complete vertical integration for our customers, DC has a fully equipped CNC machine shop. From prototype tooling to full production cable assembly, we have the expertise and equipment to complete projects in house, and keep costs down.

Fully Automated CNC Machining
Fully Automated CNC Machining
Machine Shop E.D.M
Machine Shop E.D.M

Ultrasonic Welding

Alpha and Raptor series splice welders create a seamless, metallurgical bond between wires. Fast and secure, these welders represent the state-of-the-art in assembly technology.

Ultrasonic Welding
Ultrasonic Welding

Harness Braiding

Three carriage braiders enable DC Electronics to cover a wide range of applications, from precision agriculture military.

Harness Braiding
Harness Braiding

Electro Mechanical Assembly

We have a separate Class 10,000 clean assembly area, including ESD safe receiving, assembly, test, and inspection areas for full turn-key electro mechanical assembly.

Class 1000 Clean Room
Class 1000 Clean Room

Injection Molding

Molding is done in-house on Newbury presses. Services include design and AutoCAD drawings. Tooling can be designed to incorporate customer logo and part numbers.
Injection Molding
  • Overmold Tooling Library
    • End connectors
    • Smart cables (PCBA)
    • Y-Molds
    • Ferrite and other assembly molding types
  • Silicone, Santoprene, PVC
  • Pantone colors
  • Custom products
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