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Custom Wiring Harness & Electronics Cable Assembly

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Overmolded Cable Assemblies

DC Electronics can build to print most custom overmolded cable assemblies designed for today’s sophisticated applications. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry, the team at DC Electronics will make it possible. With over 30 years of industry experience, we have the engineering, design facilitation, and technology resources to take a cable assembly concept and transform it into a solution that can be manufactured to meet the demands of your application.

DC Electronics has five Newbury molding presses in our ISO9001:2008, AS9100, and ISO 13485 certified manufacturing facility. In-house production of custom overmolded cable assemblies can be completed to spec and on-time on our 30-ton, 55-ton, or 85-ton presses.

Custom Mold Creation

With a fully equipped CNC machine shop on site, DC Electronics has the ability to create custom molds. Whether you are looking for prototyping for an innovative new cable assembly or are ready to translate your drawings into full scale production, the team at DC Electronics can help.

Click here to see examples of our overmolding capabilities 

Overmold Tooling Library

Over the 30 plus years DC Electronics has been producing overmolded cable assemblies for a wide range of industries, we have developed an extensive overmold tooling library. This resource makes it possible to provide incredibly quick production of overmolded cable assemblies that may be similar or identical to those we have produced in the past.

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DC Electronics provides custom electronics cables assembly services, connectors, wiring harnesses and cable interconnect assemblies for the automotive industry, medical, sustainable energy and military applications. DC Electronics headquarters are in San Jose, CA in Northern California's San Francisco Bay Area and with offices in Austin, TX.