Engineering Capabilities

Cost-Effective Engineering & Design Solutions

Amphenol DC Electronics has the engineering and manufacturing experience to produce custom wire and cable assemblies for any project. From conceptualization, materials sourcing, and reviewed design schematics to prototyping and full-scale production, we develop solutions that are sure to meet your application requirements.

We believe that clear communication and providing easy access to our engineers is key to preventing errors and speeding up the design and production processes. Our skilled team works with you directly to develop the best custom wire and cable assembly solution to meet your needs. We can even send our design liaisons, engineers, and/or administrators to work alongside your staff to gain a true understanding of your process and provide the support you need to get your project underway. Our engineering teams aim to save you time and money by providing:

• Engineering services and custom wire and cable harness prototyping
• Engineering design recommendations aimed at cycle-time efficiencies
• AutoCAD prints, wiring schematics, and routing instructions
• Documentation validation
• Harness design coordination
• Reverse engineering custom cable and cable assemblies
• Component cross-referencing
• Regional sourcing
• Cleanroom assembly (Class 10,000)
• Kitting programs
• Design facilitation to meet and exceed customer cost targets
• Custom component design liaison services for connector bodies, pins, and cable

Amphenol DC Electronics has a fully equipped CNC machine shop on site that allows us to produce our own custom molds. Whether you are coming to us with a specified drawing or a sketch on a paper napkin, we can build to print. We have the capability to translate your concept into properly designed CAD drawings and deliver a prototype within a tight time frame. Our business structure makes it possible to maintain the material inventories and labor needed to accommodate aggressive production schedules for custom wire and cable products.

With more than 30 years of prototype development and custom wire and cable work, we have developed an extensive overmold tooling library. This incredible resource can save time and money for new customers who happen to need an overmolded product similar to one we have manufactured previously.

A Commitment to High Quality Manufacturing

Consistently high quality takes commitment to a high-level process. At ADCE, we believe in “continuous improvement” throughout the company. We have invested heavily in creating a lean organization and manufacturing processes that ensure efficiency and prevent errors. From our single-piece custom cable assembly lines to our documentation and traceability procedures, we have processes in place to drive the highest levels of quality in manufacturing. The proof is in our IPC-620 Class III device certification and ISO:13485:2016 certification. We can meet stringent MQ/PQ requirements for customers who are global leaders in the medical device, robotics, semiconductor and aerospace industries.

Our Quality Council regularly reviews key data to determine if there is any need for additional resources, new processes, personnel, or equipment. We then track and monitor the progress of our improvements. The program manager and dedicated customer quality engineer collect and analyze any field related failures or complaints so the Quality Council can immediately work to determine root causes. We also maintain a comprehensive internal audit system and schedule regular audits throughout the wire harness manufacturing process. Our corrective action program immediately addresses any internal or external quality issues that may arise.